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Code_Aster
®
Version
4.0
Titrate:
SZLZ101 Calculation of the damage/Method RAINFLOW
Date:
19/01/98
Author (S):
A. Mr. DONORE
Key:
V9.01.101-A
Page:
1/6
Manual of Validation
V9.01 booklet: Tire
HI-75/96/038 - Ind A
Organization (S):
EDF/IMA/MN
Manual of Validation
V9.01 booklet: Tire
Document: V9.01.101
SZLZ101 - Calculation of the damage/Method RAINFLOW
Summary:
The purpose of this test is calculation of the damage starting from a history of loading in stresses.
Starting from a simple history of loading defined by
DEFI_FONCTION
[U4.21.02], the cycles are extracted
elementary by the method of counting of cycles of the RAINFLOW [R7.04.01], then one calculates the damage
elementary associated each cycle, by interpolation on the curve of Wöhler of material.
One tests various possibilities of introducing the curve of Wöhler, as well as the taking into account of the coefficient of
elastoplastic concentration.
To finish, one determines the total damage undergone by the part by cumulating all the elementary damage by
linear rule To mine.
This example is a test of validation of software POSTDAM developed by Department REME, provided in
the manual of validation of version 1.0 of this software.
Results provided by the operator
POST_FATIGUE
[U4.67.01] are completely identical to those provided by
software POSTDAM.
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Code_Aster
®
Version
4.0
Titrate:
SZLZ101 Calculation of the damage/Method RAINFLOW
Date:
19/01/98
Author (S):
A. Mr. DONORE
Key:
V9.01.101-A
Page:
2/6
Manual of Validation
V9.01 booklet: Tire
HI-75/96/038 - Ind A
1
Problem of reference
1.1 Geometry
The analysis consists in determining the damage undergone by a part in a point to which one provides the history
of loading in stresses.
Starting from a simple history of loading defined by
DEFI_FONCTION
[U4.21.02], they are extracted
elementary cycles by the method of counting of cycles of RAINFLOW [R7.04.01], then one calculates
elementary damage associated each cycle, by interpolation on the curve of Wöhler of
material.
One tests various possibilities of introducing the curve of Wöhler and the taking into account or not of one
elastoplastic coefficient of concentration:
·
The curve of Wöhler is defined in the form:
(
)
()
S
E
E
X
LOG
S
NR
D
NR
S
S
alt
C
alt
has
has
X
has
X
has
X
alt
I
=
=
=
=
=
> =


+
+
+
alternate stress
1/2
if
if not
10
0
1
2
3
10
1
0
2
3
/
.
with:
E
C
= Young Modulus associated with the curve with fatigue with material,
E
= Young Modulus used to determine the stresses,
constants of the material a0, a1, a2 and a3,
and
S
I
limit of endurance of material.
·
The curve of Wöhler is defined in the same form and moreover one takes account of a coefficient of
elastoplastic concentration defined by:
(
)
(
)
(
)
(
)
K
S
K
N
S
N m
S
m S
K
N
m S
E
m
E
m
m
m
E
m
=
<
= + -
-
-
<
<
=
<



1
3
1
1
3
1
1
3
3
1
3
.
/
/
/
if
if
if


where
S
m
is the acceptable maximum stress,
and
N
and
m
two constants depending on material.
·
The curve of Wöhler is defined in the analytical form of Basquin:
D
WITH S
alt
=
To finish, one determines the total damage undergone by the part by cumulating all the damage
elementary by the linear rule To mine.
1.2
Material properties
Parameters of definition of the curve of Wöhler:
a0
a1
a2
a3
EC.
E
SSL
55.81
­ 43.06
11.91
­ 1.16
200000.
200000.
180.
Parameters of definition of the elastoplastic coefficient of concentration Ke:
Sm
N
m
126.
0.3
1.7
Parameters of definition of the curve of Wöhler in the form analytical of Basquin:
With
1.001730939 E-14
4.065
History of the loading
T
0.
1.
2.
(T)
0.
1000.
0.
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Code_Aster
®
Version
4.0
Titrate:
SZLZ101 Calculation of the damage/Method RAINFLOW
Date:
19/01/98
Author (S):
A. Mr. DONORE
Key:
V9.01.101-A
Page:
3/6
Manual of Validation
V9.01 booklet: Tire
HI-75/96/038 - Ind A
2
Reference solution
2.1
Method of calculation used for the reference solution
This test results from the manual of validation of software POSTDAM version 1.0. Reference solutions
are given in this document.
2.2
Results of reference
The counting of the elementary cycles by method RAINFLOW leads to:
Nb_Cycl = 1
Cycle 1
Vale_Min:
0.
Vale_Max:
1000.
·
First call to
POST_FATIGUE
:
Cycle 1
Too bad:
2.858503E4
The calculation of the total damage by linear office plurality To mine:
Too bad: 2.858503E4
·
Second call to
POST_FATIGUE
:
Cycle 1
Too bad:
1.224941E2
The calculation of the total damage by linear office plurality To mine:
Too bad: 1.224941E2
·
Third call to
POST_FATIGUE
:
Cycle 1
Too bad:
9.377005E4
The calculation of the total damage by linear office plurality To mine:
Too bad: 9.377005E4
2.3
Uncertainty on the solution
Analytical solution.
2.4 References
bibliographical
[1]
Manual of validation POSTDAM 1.0. Baker I., Vatin E. HP-14/93/016/B.
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Code_Aster
®
Version
4.0
Titrate:
SZLZ101 Calculation of the damage/Method RAINFLOW
Date:
19/01/98
Author (S):
A. Mr. DONORE
Key:
V9.01.101-A
Page:
4/6
Manual of Validation
V9.01 booklet: Tire
HI-75/96/038 - Ind A
3 Modeling
With
3.1 Functionalities
tested
Order
POST_FATIGUE_T
[U4.67.01].
Key word
Operands
HISTORY
SIGM:
COUNTING:
“RAINFLOW”
TOO BAD:
“WOHLER”
MATER:`
CORR_KE:
“RCCM”
OFFICE PLURALITY:
“LINEAR”
INFORMATION:
2
Key word
Operands
Keys
DEFI_MATERIAU
TIRE
A0:
[U4.23.01]
A1:
A2:
A3:
E_REFE:
SSL:
N_KE_RCCM:
M_KE_RCCM:
SM_KE_RCCM:
ELAS
E:
NAKED:
TIRE
A_BASQUIN:
BETA_BASQUIN:
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Code_Aster
®
Version
4.0
Titrate:
SZLZ101 Calculation of the damage/Method RAINFLOW
Date:
19/01/98
Author (S):
A. Mr. DONORE
Key:
V9.01.101-A
Page:
5/6
Manual of Validation
V9.01 booklet: Tire
HI-75/96/038 - Ind A
4
Results of modeling A
4.1 Values
tested
Identification
Reference
Aster
% difference
NB_CYCL
1.
1.
0.
Cycle 1 VALE_MIN
0.
0.
0.
VALE_MAX
1000.
1000.
0.
First call to
POST_FATIGUE
:
Cycle 1 DAMAGE
2.858503E4
2.858503E4
0.
DOMM_CUMU
2.858503E4
2.858503E4
0.
Second call to
POST_FATIGUE
:
Cycle 1 DAMAGE
1.22494E2
1.22494E2
0.
DOMM_CUMU
1.22494E2
1.22494E2
0.
Third call to
POST_FATIGUE
:
Cycle 1 DAMAGE
9.377005E4
9.377005E4
0.
DOMM_CUMU
9.377005E4
9.377005E4
0.
4.2 Parameters
of execution
Version: 3.06.18
Machine: CRAY C90
Overall dimension memory:
8 MW
Time CPU To use:
2.9181 seconds
background image
Code_Aster
®
Version
4.0
Titrate:
SZLZ101 Calculation of the damage/Method RAINFLOW
Date:
19/01/98
Author (S):
A. Mr. DONORE
Key:
V9.01.101-A
Page:
6/6
Manual of Validation
V9.01 booklet: Tire
HI-75/96/038 - Ind A
5
Summary of the results
Results provided by
Code_Aster
are perfectly identical to the values of reference.