CUED's Engineering Design Challenges

Projects Overview

Bridge Design

Introduction

Kit List

Resources

Spring-Powered Vehicle:

Introduction

Kit List

Resources

Aircraft Under-carriage:

Introduction

Stadia Roofing:

Introduction

General

MDP CD

Engineering Design

Project Management

Drawing & CAD

Mechanisms

Structural Design

VLE/Forum

Kit List

EITHER 2-off Bosch 12 V motor with integral reduction gear

Bosch 12 V motor
Bosch 12 V motor dimensions

 

Part number 0 390 206 692
Voltage 12 V
Power 4 W
Current 1.7 A
Maximum current 3.8 A
Speed 65 rpm
Reduction 33:1
Continuous torque 0.6 Nm
Breakaway 2.2 Nm
Weight 0.4 kg
Rotation L/R

 

Graph of torque (M) versus power (P), current (I) and speed (n)

performance graph

OR 2-off Koganei pneumatic actuators

actuators

Part numbers PDA10X45-7 (barrel), PDA10-Y (clevis), PDA10-7C (fixing end)

Actuator type double acting
Bore (b) 10 mm
Stroke 45 mm
Shaft diameter 4 mm
Operating pressure (air) (P) 4 bar (60 psi)
Mass 110 g
Distance between pivots 140 mm (closed), 185 mm (extended)
Distance of fixture to first pivot 30 mm
Pivot pin diameter 3 mm

Force acting on the piston F = ¼πb2P

Structural materials available

Steel angle and sheet as detailed below

Mild steel tube, 5/16 inch outside diameter x 21 swg (300 mm long)

Mild steel tube, 3/8 inch outside diameter x 22 swg (300 mm long)

Mild steel rod, 4 mm diameter (300 mm long)

HS steel rod, 4 mm square

Mild steel rod, 6 mm diameter (300 mm long)

Welding wire, 1.6 mm diameter (failure load in tension = approx 800 N)

Welding wire, 1.0 mm diameter (failure load in tension = 400 to 500 N, varying according to sample)

The welding wire can be used to model structural cables. It can be joined to other components by looping it through a hole or round an object and securing the joint with soft solder.

Miscellaneous supplies

12 V electricity supply, with leads

4 bar air supply, with pneumatic hose connectors and regulators

Rack ( 250 mm long) and pinion ( x mm diameter)

Nylon gears ( 12, 24, 36 teeth) and axles

Piano Hinges ( available in 2m lengths which can be cut to size. They are made of sheet metal, approx. 1mm thick. When closed they measure 15mm across. When open to 180 deg., measure 25mm across. They will over-open to about 270 deg)

String (only to be used, if at all, for raising/lowering the bridge)

Fasteners

M3/M4/M5/M6 nuts and washers

M4 x 10, 16, 20, 25, cheese head bolts

M5 x 16, 20, 25, cheese head bolts

M6 x 16, 25, 40, cheese head bolts

M3/M4/M6 studding

Pop rivets

 

scanned tables of steel data

 

scanned graph of steel data

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